Why We Always Start Our Factory Tours In The Washroom | Lean Manufacturing

This Simple Fix Cut Powder-Coat Rework by 95%!

This Improvement Makes Cleaning Easier, Lean Trash Bin

A Small Improvement Made This Whole Area Look Premium

We 3D Printed a Better Way to Check This Part

You Don't Need to Be a Lean Expert to Spot This Problem 🥴

A Better Location Removed Unnecessary Waste From This Job

We Finally Fixed This Weak Point Properly on Our Packaging Line

This Clip Cut Time By 15% And Made the Next Person's Job Easier

Why Our Team Couldn't Leave This Alone

These Tools Were Organized... But in the Wrong Place

If You Want Standards Followed, Make The Process Easy

Sometimes You Just Need To Fix The Little Things

This Is Why Every Fan in Our Factory Is Yellow

It Was Working, But We Improved It Anyway

This Simple Jig Eliminated Thousands of Twists

8 Years of Continuous Improvement: A Full Lean Factory Tour

Small Improvement Makes This Trip Hazard Harder to Miss

Lean Storage Rack Reduces Wasted Motion

Why Were We Holding This While Inspecting?

Why We Stopped Storing Tools in Their Cases

This 50 Cent Handle Removed A Daily Frustration

Making This Easier Actually Improved Quality

These Hoppers Eliminated All Kinds of Waste

A Quick Handle Change Removed This Daily Frustration

Good Idea. New Problem. Better Idea. Improving Our Improvement!

We Moved These Clamps A Few Feet And Made The Job Better

The Wrong Tool Makes Simple Jobs Difficult

We Should Have Fixed This Years Ago

Catch The Waste Before It Hits The Floor

This Tiny Sticker Eliminated A Daily Frustration

How We Standardized Our Factory Trolleys

Three Operators Outperformed Four

This Simple Guard Eliminated a Daily Frustration

The Power Of Standardizing Small Things

We Added Seconds To Save Customers Minutes

We Couldn't Believe How Much Time This Wasted

A Lean Way to Organize Salt Spray Testing

Small Improvement Saves Labour, Motion, and Time

Lean Fix Means Faster Changeovers and Smaller Batches

Using Colour Coding to Prevent Errors And Make Products Easy to Find

Making Templates Easier to Access And Reducing Setup Time in Sewing

Making Our Task Tracking Boards More Premium

Better Project Development Flow With Visual Management Boards

Reduced Variation With Improved 3D Printed Sewing Fixture

3 Simple Cafeteria Improvements That Remove Daily Frustrations

Simple Visual Management Trick Stops Outsourcing Confusion

Simple Lean Improvement Reduces Motion at the Security Gate

Easy Fix Stops Operator Strain & Wasted Motion

This Clever Visual Trick Makes Binder Organization Easy

Simple Packaging Line Upgrade Eliminates Unnecessary Handling

How Hosting Lean Tours Helps Us Find Dozens of Improvements

A Simple Fix That Stopped The Damage Before It Started

Stop Fake Lean Setups, Make It Actually Work

Simple Storage Zero Cost Workplace Improvement

Why We Cut a Hole in Our Paper Towel Dispenser

Using Ergonomic Thinking to Stop This Common Factory Mistake

A Tiny Fix That Cuts the Process Time in Half

Improving Our 3 Million Bounce Test Setup

Visual Control Powder Coat Standards