The Fashion Blueprint

"The Fashion Blueprint" takes you inside the world of garment manufacturing — from design to production. Discover how fashion comes to life through expert insights, industry processes, and behind-the-scenes looks at every department in the apparel industry.


The Fashion Blueprint

🔹 SMV Formula (Standard Minute Value);


In garment manufacturing, SMV (Standard Minute Value) is a key metric used to measure the time required to produce a garment or a specific operation within the garment. It helps in capacity planning, efficiency measurement, line balancing, and costing.
Here's the formula and explanation:


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Basic SMV Formula:

SMV = (Basic Time + Bundle Allowance + Personal Allowance + Machine Allowance)

Or more commonly:

SMV = (Observed Time × Rating Factor) + Allowances


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🔹 Step-by-Step Breakdown:

1. Observed Time (OT)

Time measured during work using a stopwatch for a specific task.

2. Rating Factor

This accounts for the operator’s speed compared to the standard speed.
Usually given as a percentage (e.g., 110% = 1.1).

Basic Time = Observed Time × (Rating / 100)

3. Allowances

Additional time given for:

Personal needs (e.g., 5%)

Fatigue/rest (e.g., 4%)

Delays or machine allowance (e.g., 6%)


Total Allowance (%) = Personal + Fatigue + Delay

4. SMV Final Calculation

SMV = Basic Time × (1 + Total Allowance %)


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🔹 Example Calculation

Suppose:

Observed Time = 1.2 minutes

Rating = 110%

Allowances = 15% total (Personal + Fatigue + Delay)


Step 1: Basic Time

Basic Time = 1.2 × (110/100) = 1.32 minutes

Step 2: Apply Allowances

SMV = 1.32 × (1 + 0.15) = 1.32 × 1.15 = 1.518 minutes

Final SMV = 1.52 minutes


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🔹 Use of SMV in Garment Industry

Line balancing and operator target setting

Costing and pricing

Labor productivity analysis

Incentive scheme planning



Thank you for your time....

10 months ago | [YT] | 0

The Fashion Blueprint

🕠What is fabric consumption? Described in brief;

🌑🌒🌓🌔🌕🌖🌗🌘🌙🌚

The quantity of fabric which is required to produce a garment is called fabric consumption.
Fabric represents around 70% of the total garment cost and is therefore the most important component in costing.

It is essential to the success of the business that this is properly controlled. It is not just a matter of having good markers but also to make sure that fabric is utilized to the maximum. Merchandiser does the costing which is the heart of production merchandising and the fabric consumption is the responsibility of the merchandiser. Merchandiser quotes the cost of garment at the time of sampling.

Hence, merchandiser must know the calculation related to fabric consumption. There are two methods to calculate the fabric

consumption namely

1. Preparation of marker (miniature marker)

2. Mathematical method of fabric consumption At the sampling stage marker development is not the only answer remain with the merchandiser, but there are several mathematical methods available with merchandiser to make fabric consumption approximately.
This will give the fabric consumption quickly and time required for costing will be less.
In some organization fabric consumption is strictly done by development of miniature marker but, some organizations follow the mathematical method for fabric consumption. As there are multiple styles going on at a time and CAD department does not have the capacity to develop such a large amount of marker.
More over development of marker is a time consuming process since costing should be submits to the buyer within the given time frame. Hence merchandiser follows some mathematical methods to calculate the fabric consumption.

These methods will give the approximate fabric consumption merchandiser should see the relevancy of the consumption according to type of style, type of fabric, matching parameter of the buyer, cost limitation of the organizations.

#গার্মেন্টস #ফ্যাব্রিক #ফ্যাব্রিককনজাম্পশন #মার্চেন্ডাইজিং #টেক্সটাইল #গার্মেন্টসইন্ডাস্ট্রি #GarmentsCosting #FabricUtilization #TheFashionBlueprint #BDGarments #ApparelIndustry #GarmentsTips #MerchandiserLife

10 months ago | [YT] | 0

The Fashion Blueprint

Difference between Accessories and Trims

🔹 Accessories
Definition: Items used for branding or function, but not sewn into the garment.
Purpose: Support packaging, marketing, and selling.
Examples:
Hang Tags – Paper tags with brand name or info.
Safety Pin – For attaching tags.
Barcode Sticker – For scanning and tracking items.
Price Tag – Shows the cost.
Packaging – Bags or boxes used for packing garments.

🔸 Trims
Definition: Items that are sewn or attached to the garment.
Purpose: Functional or decorative parts of the clothing.
Examples:
Zipper – For opening/closing garments.
Buttons – For fastening.
Snaps – Small click-on fasteners.
Elastic – Gives stretch (e.g. in waistbands).
Drawcord – Used in hoods or waistbands.
Lace – Decorative edging or fabric.

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10 months ago | [YT] | 1

The Fashion Blueprint

Types of Containers Used in International Shipping

In the world of global trade, containers are the silent heroes. They move billions of dollars' worth of goods across oceans, ensuring cargo reaches the right place, at the right time, in the right condition.

But did you know that choosing the right type of container is a strategic decision that impacts freight cost, cargo safety, and overall efficiency?

Let’s break down the most commonly used types of containers in international shipping:

1. Dry Container (General Purpose Container)
The most widely used container. Ideal for dry goods like machinery, packaged food, textiles, and consumer goods.
Sizes: 20ft and 40ft (standard and high cube variants).
High Cube = Extra height (9’6”) for bulkier cargo.

2. Refrigerated Container (Reefer)
Equipped with a cooling system to maintain a specific temperature.
Used for perishable goods like fruits, vegetables, dairy, pharmaceuticals, and frozen items.

3. Open Top Container
Top is covered with a tarpaulin instead of a solid roof.
Perfect for over-height cargo like heavy machinery, large pipes, or tall equipment that can’t fit through container doors.

4. Flat Rack Container
Two ends (walls) only—sides and roof are open.
Used for oversized and heavy cargo, such as industrial parts, boats, vehicles, or construction equipment.
Can be loaded from top or sides using cranes.

5. Tank Container
A cylindrical tank in a steel frame—used to transport liquids, chemicals, or gases.
Must comply with international safety standards.
Critical in industries dealing with oils, chemicals, and food-grade liquids.

6. Ventilated Container
Also known as a "coffee container."
Has ventilation openings to allow air circulation. Ideal for agricultural products like coffee, cocoa, and certain grains that require airflow to prevent mold.

7. Insulated or Thermal Container
Maintains a consistent temperature but does not have its own refrigeration.
Used for goods sensitive to temperature fluctuations, e.g., certain chemicals, food products, or pharma items over short distances.

8. Double Door Container (Tunnel Container)
Doors on both ends—convenient for quick loading/unloading.
Used in modular site construction and temporary storage facilities as well.

9. Bulk Container
Designed for bulk cargo like grains, coal, or minerals.
Can be loaded through the top and discharged through small openings at the bottom.

10. Half-Height Container
Shorter in height—used for heavy and dense cargo like stones or minerals.

Key considerations include:
1. Nature of the cargo
2. Size and weight
3. Special handling requirements
4. Cost efficiency
5. Loading/unloading facilities

Whether you're a logistics student, a freight forwarder, or an international business professional, understanding container types helps you make better, smarter shipping decisions.





#Logistics #Shipping #InternationalTrade #SupplyChain #ExportImport #ContainerShipping #SCM #LogisticsGuide #LogisticsStudy

11 months ago | [YT] | 0

The Fashion Blueprint

🧵 Understanding TPI in Yarn

TPI stands for Twist Per Inch — a key factor in yarn production.
It tells us how many twists are inserted into one inch of yarn.

This twist gives yarn its strength, elasticity, and durability.
Without the right TPI, yarn may lack structure and performance in fabric form.



🔧 Why Is TPI Important?

TPI impacts how a yarn feels and functions.
The amount of twist changes the yarn’s texture, softness, and strength.


🔺 Higher TPI Means:

Stronger yarn

Less hairiness

A firmer, smoother texture

But it may feel slightly stiff



🔻 Lower TPI Means:

Softer and fluffier yarn

More comfortable feel

But usually less strong



🔄 Types of Yarn Twists

Yarn twists in two main directions — and both serve different purposes:

1. Z Twist – Clockwise direction
➡️ Mostly used in weaving

2. S Twist – Counterclockwise direction
➡️ Mostly used in knitting



📊 TPI in Different Yarn Types

Here's a quick breakdown of TPI based on yarn types:

Cotton Carded Yarn (10s–40s): TPI 14–22 – great for woven fabrics

Cotton Combed Yarn (20s–60s): TPI 18–30 – smoother and higher quality

Polyester Yarn (20s–40s): TPI 16–25 – depends on use

Open-End Yarn (6s–30s): TPI 8–16 – ideal for denim

Viscose Yarn (20s–40s): TPI 14–20 – soft and smooth

Blended Yarn (PC 20s–50s): TPI 16–24 – depends on blend

Knitting Yarn (20s–40s): TPI 12–20 – soft with more stretch

Sewing Thread (40s–80s): TPI 25–40+ – very strong and tight



💡 Pro Tip

TPI also varies based on how the yarn is spun — whether it’s Ring, Rotor (Open-End), or Air-Jet.
And the required twist may change based on whether the yarn is for knitting or weaving.

Always follow fabric or customer specifications to get the best results!

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11 months ago | [YT] | 0

The Fashion Blueprint

🗳️ বিজিএমইএ পরিচালনা পর্ষদ নির্বাচন ২০২৫
আগামী শনিবার, ১ জুন, অনুষ্ঠিত হতে যাচ্ছে তৈরি পোশাক শিল্প মালিকদের সবচেয়ে গুরুত্বপূর্ণ নির্বাচন!

📍 ভোট কেন্দ্র:
ঢাকা – র‍্যাডিসন ব্লু ওয়াটার গার্ডেন হোটেল
চট্টগ্রাম – র‍্যাডিসন ব্লু বে ভিউ হোটেল

🕗 ভোট গ্রহণ: সকাল ৮টা থেকে বিকেল ৫টা পর্যন্ত (একটানা)

👥 ভোটার সংখ্যা: ১,৮৬৪ জন (শুধু সচল কারখানার মালিকরাই ভোটার)

📌 ৩৫টি পরিচালক পদে প্রতিদ্বন্দ্বিতা করছেন ৭৬ জন প্রার্থী।
মূল প্রতিদ্বন্দ্বী:
🔹 ফোরাম
🔹 সম্মিলিত পরিষদ
🔹 ঐক্য পরিষদ (মাত্র ৬ প্রার্থী)

📉 এবার ভোটার সংখ্যা আগেরবারের তুলনায় ৬৩২ জন কম।

✅ নিজের ভোটাধিকার প্রয়োগ করুন।
✅ সচল ও শক্তিশালী নেতৃত্ব নির্বাচনে আপনার অংশগ্রহণ নিশ্চিত করুন।

#BGMEA2025 #BGMEAElection #ReadyMadeGarments #GarmentsIndustry #বাংলাদেশ #ভোট_দিন

11 months ago (edited) | [YT] | 2

The Fashion Blueprint

Garments Quality Control chart

#quality

2 years ago (edited) | [YT] | 2